AED 1000 LST

The die spray equipment AED 1000 LST is the result of long-standing experience and striving for the best performance. The modular concept can be adopted to all specific customer needs. The incorporated sensors and actuators allow the monitoring of process relevant information with respect to „Industry 4.0“. This concept is the ideal solution for the efficient treatment of casting dies.

Features

  • 5 different versions, AED 1000 LST 1/2/3/4 as well as AED 1000 LSCTC1
  • Telescopic versions for limited ceiling heights available
  • Perfect media control
  • Highly dynamic axis can be moved simultaneously and precisely
  • High payloads, rigid and non-vibrating construction
  • Long-life design - reliable, low maintenance requirement
  • Intuitive and simple programming
  • Simple retrofit of micro spray applications
  • Optional:
    - Proportional valves for lubricant and air. Settings programmable via teach panel
    - Flow measurement for lubricant and air
    - „Warm-up“-program to minimise start-up scrap

 

Industry 4.0 compatibility

  • Control Siemens S7-1500 with Proface HMI
  • IO Link Master Profinet, IO-Link connection to sensors and actuators
  • Plug & play for all sensors and actuators
  • Status information / messages from all sensors and actuators in real time

 

Customer benefits:

  • Shorter cycle time
  • High reliability
  • Simple modification and maintenance
  • Efficient application of lubricant with minimum lubricant use
  • Industry 4.0 compatibility
  • Simple programming and documentation of relevant process data
  • Flexible adjustment of parameters to cope with the different needs of the die

 

Higher productivity and lower cost per part are the results.

AED 1000 LST

AED 1000 LST product range

* For each size a telescopic version for limited ceiling heights is available
Type Circuits Spray/Blow Media Strokes [mm] Payload [kg]
AED 1000 LSTC1 2/2 1 H: 800-1200
V: 800-1200		 40
AED 1000 LST1* 4/2 2 H: 800-1400
V: 800-1600		 40
AED 1000 LST2* 6/2 2 H: 1000-2000
V: 1200-2000		 100
AED 1000 LST3* 8/2 4 H: 1600-2500
V: 1600-2500		 160
AED 1000 LST3 Tele* 8/2 4 H: 1600-2500
V: 1600-2500		 200
AED 1000 LST4 8/2 4 H: 2500-3000
V: 2500-3000		 270

Allocation of the size of the die casting machine (DCM) to the spray system AED 1000 LST

Thanks to the modular design, an exactly fitting AED 1000 LST can be configured for each DCM size. The table allows you to select the stroke (in [mm]) of the Z-axis and the Y-axis of the unit depending on the DCM size (locking force as selection parameter).

 
Locking force AED 1000 LSTC1 AED 1000 LST1 AED 1000 LST2 AED 1000 LST3 AED 1000 LST4
in metric tons -Z- -Y- -Z- -Y- -Z- -Y- -Z- -Y- -Z- -Y-
200 800 800 800 800            
300 800-1000 800 800-1000 800            
400 1000 800 1000 800            
500-600 1000-1200 1000 1000-1200 1000 1000-1200 1000        
700-800 1200 1200 1200 1200 1200 1200        
800-900     1200 1200 1200 1200        
1100-1200     1400-1600 1400 1400-1600 1400        
1300-1400         1600 1400-1600        
1500-1700         1800 1600        
1800-2000         2000 1800-2000 2000 1800-2000    
2100-2400         2000 2000 2000 2000    
2500             2000-2500 2000-2500 2500 2500
3000-5000             2500 2500 2500-3000 2500
4000-5000+                 3000 3000

AED 1000 LST Service Packs

Service Packs for AED 1000 LST SP1 SP2 SP3
Pressure control      
- Lubricant manually adjustable x    
- Lubricant and air manually adjustable   x  
- Lubricant and Air programmable via teach panel     x
Rinsing   x x
Filter for lubricant, spray air and blow air   x x
Filter for lubricant x    
Pressure switch for lubricant and air x x x
Filter for control air x x x
Central lubrication system x x x

Available Service Packs for AED 1000 LST

  AED 1000 LSTC1 AED 1000 LST1 AED 1000 LST2 AED 1000 LST3 AED 1000 LST4
SP1 X X X    
SP2   X X X X
SP3   X X X X