DAG 183 BMD
DAG 183 BMD Dosing-, Mixing- and Supply -System for Water Based Release Agents and Lubricants
- DAG 183 BMD is a fully automatic dosing-, mixing- and supply-system for high pressure die casting.
- The system is accurately mixing water based release agents and supplying the ready for use dilution to the spray machine.
- The dilution ratio, time and date are recorded for QM purposes.
Features
- High dosing and mixing accuracy by volumetric mixing instead of a dosing pump
- System works with a broad range of different lubricants
- Adjustable dilution ratio 1:80 to 1:400
- High supply capacity, enough even for large spraying tools
- Supply pressure 2 bar to 9 bar
- Low maintenance needs
- The design as an almost closed system reduces the risk for bacteria contamination
- Process parameters can be recorded
- PLC control with touch panel for easy operation
- Closed cabinet design with small footprint
- Extension to central lubricant supply system possible
Customer benefits
- Ease of operation - Low maintenance requirements
- High accuracy and repeatability
- Systems is meeting requirements of quality management
- Cost effective
Technical Data
Feature | Data | |
Control unit | Vipa CPU 214 | |
Teach panel | Proface | |
Volume mixing tank | 70 l | |
Release agent delivery rate | 500-5700 l/h | 500-10000l/h |
Pressure | 6,1 bar | 9,5 bar |
Dilution ratio | 1:80-1:400 | |
Tolerance | +/- 5% | |
Supply pump | Grundfos | |
Concentrate pump | Yamada |
Connection Data
Feature | Data | |
Compressed air | 1 x DIN 2553 G ¼“ D10 NW8 | |
Air pressure | 6 bar | |
Water (input) | 1 x DIN 2553 G 3/4“ D22 NW20 | |
Water pressure (input) | 3 bar | |
Water flow rate (input) | ~10m³/h | |
Release agent concentrate (input) | 1 x DIN 2553 G ¼“ D10 NW8 | |
Dilution (output) | 1 x DIN 2553 G 1“ D28 NW25 / 1 x DIN 2553 G 1 ½ “ D42 NW38 | |
Connected load | ca. 5 kVA | |
Mains voltage | 3 x 400V +/- 10 % | |
Mains frequency | 50-60 Hz | |
Ambient temperature | +5°C bis 40°C |
Central Supply System
- Based on the same design principles as the described single BMD, AED also offers extended versions with lubricant outputs of up to 30000 l/h and mixing capacities of 5400 l/h assuming e.g. a 3-fold system.
- Based on the supply requirements of the casting cell the 183 BMD can be configured - the modular setup is allowing almost any supply rate which is needed in casting plants.
Options:
- Pressure compensation tanks (integrated in line)
Advantage:
- High output
- Perfect process control
- Reliable lubricant supply
- Reliable and cost effective operation